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Square Duct Line

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Line Ⅱ consists of a feeding metal frame unit, leveler grooving roller, notch and punch square machine, shearing machine. The electrical control system uses a computer combined with a closed-loop servo-system to increase the precision and stabilization of the line. The maximum working speed is 10m/min. The length tolerance is ±0.5mm/m. The diagonal line tolerance is ±0.8mm/m. The feeding frame can be set to the customer’s requirements.
Technical Data 

Technical Data

Type SBAL-II-1250 SBAL-II-1550
Thickness 0.5-1.2mm 0.5-1.2mm
Max-width 1250mm 1550mm
Max-working speed 18 m/min 18 m/min
Coiler Max-weight 8000kg 8000kg
Power 8kw 8kw
Weight 3000kg 3500kg
Dimension 1900×1800×1400mm 1900×2100×1400mm
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Automatic Line Ⅲ

Item Code:SBAL-Ⅲ
Line Ⅲ consists of a feeding metal frame, leveler grooving roller, hydraulic notch and punch square machine, hydraulic shearer and folder. The electrical control system uses a computer with a closed-loop servo-system to increase the precision and reliability of the line. The maximum working speed is 10m/min. The length tolerance is ±0.5mm.The diagonal line tolerance is ±0.8mm. The capacity of the manufacturing process will produce 1000m2 of square duct.
1. Four power metal feeding frame
2. One leveler grooving roller machine
3. Four hydraulic notch and die
4. Hydraulic shearer and folding machine,Fold
5. Industrial computer and specific software
main component
instruction
1.    Fixed size cut metal that can be used with a plasma cutting machine together
2.    a.punch “C”,”S” insert cleat notch, which can be used with “C” cleat and “S”insert flange machine
       b.Different connecting methods can be used with TDF flange machine and TDF connecting machine.
c.It is able to punch all kinds of notch in angle steel flanges and “Z” shape It flanges.can also form ““,”” and ““shape, and be used with machine to produce a complete set of ducts.
3.    Able to punch TDC notch and press to form insert flange to produce “” shape duct; able to be used with connecting machine and insert flange to give a complete set of ducts. can be used with plasma system.can use with plasm。

Technical Data

Type SBAL-III-1250 SBAL-III-1550
Thickness 0.5-1.2mm 0.5-1.2mm
Width 1250mm 1550mm
Working speed 18 m/min 18 m/min
Coiler Max-weight 8000kg 8000kg
Power 9.5kw 9.5kw
Weight 3250kg 4000kg
Dimension 2300×1800×1400mm 2300×2100×1400mm

 

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Technical Data

Type SBAL-IV-1250 SBAL-IV-1550
Thickness 0.5-1.2mm 0.5-1.2mm
Max. width 1250mm 1550mm
Max. working speed 16 m/min 16 m/min
Coiler Max-weight 8000kg 8000kg
Power 19kw 20kw
Weight 10000kg 12000kg
Dimension 18000×3400×1500mm 18000×3600×1500mm

Automatic Line SBAL-IV = Automatic Line SBAL-II + Auto Pittsburgh Lock Forming + Auto Angle Steel Flange Forming. Super Auto Duct Line 4 can complete uncoiling, leveling, grooving, Clipping, Pittsburgh locking, TDF flange forming on both sides of the metal sheet/angle steel flange forming. Compare with the Auto Duct Line 5 , this line has the advantages of small occupation area, easy to operate, high efficiency and low capital investment and can be used for on site production.Duct Forming Machine 4 is a standard ” mini line 5″.
Max feeding speed is 12m/min. Length tolerance is ±0.5mm, diagonal tolerance is ±0.8mm.
Chinese and English can be easily converted.Basic configuration

  • 1 pcs of Decoiler (4 pcs of 8 tons coils)
    2. A material guiding frame
    3. A main machine
    4. A movable pittsburgh lock forming machine
    5. A material transferring platform
    6. A duplex TDF flange forming machine

7. A duplex angle steel flange forming machine
8. A CNC System

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  • Linear structure; streamline in production and small land occupation .
    2. With the material processing saving mode, users can reduce the waste of sheet metal  significantly to less than 20mm per  Material   coiler.
    3. With the feature of the servo motor driven in folding process and accurate positioning, it has the   obvious advantage especially  when Produce the “口” shaped duct.
    4. The input adopted two modes: screen touch and keyboard which ensures stability of the system.
    5. Need at least 1 person to operate the machine, the production capacity per shift can reach 2000㎡.
    6. With production management function for day count and total count .
    7. Support production data records export and print function (optional).
    8. Optional punching holes for reinforcing bars and laminating function.

Basic configuration

  • An electric integrated Decoiler (4pcs of 8 tons coils)
    2. A material supporting frame
    3. A main machine
    4. A manipulator for material clutch, transferring and positioning platform
    5. A movable high-speed Pittsburgh lock forming machine
    6. A duplex angle steel flange forming machine
    7. A duplex TDF flange forming machine
    8. A servo motor driven material feeding and folding platform
    9. A CNC System

FUNCTION:This line is mainly being used to complete the TDF flange/Angle steel flange ducts or drive cleat forming(optional), the production capacity is 600 to 2000 square meters per day.. After input the dimensions of the duct you want to process and then the machine can complete the following functions: Uncoil, leveling, beading, notching and punching, shearing, Pittsburgh locking, TDF flange forming/angle steel flange forming or drive cleat forming (optional) and hydraulic folding.

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Type SBAL-V-1250 SBAL-V-1550
Thickness(mm) 0.5-1.2 0.5-1.2
Width(mm) 1250 1550
Working speed(m/min) 12 12
Capacity(Kg) 8000 8000
Weight(Kg) 15000 16000
Dimension(mm) 24000×3500×1500 24000×3800×1500
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  • Basic Configuration:
    1. Fixed size cut metal that can be used with a plasma cutting machine together.
      2.  A, Punch “C”, ”S” insert cleat notch, which can be used with “C” cleat and “S” insert flange machine.
         B, Different connecting methods can be used with TDF flange machine and TDF connecting machine.
         C, can also form “?”、”凵” and “□” shspe, and be used with machine to produce a complete set of ducts.
    1. Able to punch TDC notch and press to form insert flange to produce “□” shape duct; able to be used with connecting machine and insert flange to give a complete set of ducts.
Type
SBAL-C & S
Thickness(mm)
0.5-1.2
Width(mm)
1250
Speed(m/min)
18
Capacity(Kg)
8000
Motor(Kw)
14
Weight(Kg)
5000
Dimension(mm)
6000×2500×1400